FRICTION WELDING MATERIALS
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Friction Welding of Similar or Dissimilar Materials
The most common industry materials and combinations for friction welding include carbon steel, alloy steel, stainless steel, high speed steel and aluminum, plus other metals or alloys.
Although we provide materials for our customers' friction welding projects, we're not a materials broker or warehouse. See Product Examples |
Uncommon Material Combinations
Friction Welding is NOT LIMITED to
Material Combinations shown below.
If you do not see the materials or dissimilar welding material combinations that you are interested in joining, please contact our Friction Welding Application Specialists for more info. |
MATERIAL GUIDE FOR FRICTION WELDING |
STAINLESS STEEL WELDING
| 302 SS |
to |
1020, 1045, 410 SS,
440 SS |
| 303 SS |
to |
1018, 1045, 1117 |
| 304 SS |
to |
304, 1020, 1045,
Hastelloy B, Hastelloy C |
| 309 SS |
to |
1010 |
| 316 SS |
to |
316, 1018, 1020, 1045, 1117 |
| 321 SS |
to |
8630, 321 SS |
| 347 SS |
to |
17-4 PH |
| 410 SS |
to |
1045 |
| 416 SS |
to |
1018, 1045, 440 SS |
| 440 SS |
to |
440 SS |
| 17-4 PH |
to |
1117, 17-4 PH, 310 SS |
| CARP 20 |
to |
1018, 1020, 1045,
CARP 20 |
| 2205 Duplex |
to |
2205 Duplex, 1018 |
Mechanical Properties and the Friction Welding of
416 Stainless Steel
ALUMINUM WELDING
| Aluminum |
to |
Carbon Steel |
| 1100 |
to |
1100 |
| 2024 |
to |
2024 |
| 6061 |
to |
6061, 356 Cast |
| 6061 T-4 |
to |
1100, 6063 T-4 |
| 6063 |
to |
6063, 356 Cast |
| M-821 |
to |
8740 |
2010 Survey showed #1 Materials Joining Challenge is the increased use of new materials or material combinations, such as Aluminum to Steel
OTHER WELDING MATERIALS
| Carbide 3411 |
to |
1020 |
| Sintered Carbide |
to |
1018 |
| INCO 600 |
to |
INCO 600 |
| INCO 713C |
to |
1036, 1040, 4140, 5140, 8630 |
| INCO 713LC |
to |
5140, d979 |
| INCO 718 |
to |
INCO 718, AMS6304, INCOLOY 901 , WASPALOY |
| INCO 751 |
to |
1045, 4140 |
| Inconel X |
to |
8645 |
| Molybdenum |
to |
Molybdenum |
| Monel 400 |
to |
Monel 400, 1020, 1026 |
| Nickel 200 |
to |
Nickel 200 |
| T-1 |
to |
4140 |
| Tantalum |
to |
1018, 302 SS |
| Titanium |
to |
1018, 1100 Aluminum, Titanium |
| Tungsten |
to |
Tungsten |
| Tungsten Carbide |
to |
1020 |
Growing molybdenum markets are power generation, construction, and transportation, by ASM International
Titanium - Surface Treatments and Cleaning
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CARBON STEEL WELDING
| 1008 |
to |
1037, 1052 |
| 1010 |
to |
1010, 8620 |
| 1013 |
to |
1018, 1117 |
| 1018 |
to |
1018, 1052, 1141, 5130, EX-TEN50 |
| 1020 |
to |
1020, 1037, 1095, 1140 |
| 1040 |
to |
1040, 1045 |
| 1041 |
to |
1041 |
| 1045 |
to |
1141, 4150, 8620,
EX-TEN50 |
| 1049 |
to |
1049 |
| 1085 |
to |
1017 |
| 1095 |
to |
1020 |
| 1117 |
to |
1117 |
| 1141 |
to |
1141 |
| T-11 |
to |
T-11 |
| T-22 |
to |
T-22 |
| 14B36 |
to |
14B36 |
| 15B37 |
to |
15B37 |
Important Machining Factors of Carbon Steels, such as the best "grade types"
ALLOY STEEL WELDING
| 3140 |
to |
2112 |
| 4032 |
to |
4032 |
| 4115 |
to |
4115 |
| 4130 |
to |
1034, 4130, 4140, 4142 |
| 4140 |
to |
1020, 1035, 4140, 4142 |
| 4340 |
to |
4340 |
| 5120L |
to |
1026, 5120L |
| 51200 |
to |
1040, 8620, 51200 |
| 5130 |
to |
1018 |
| 8620 |
to |
1018, 8620 |
| 9310 |
to |
9310 |
| 9650 |
to |
6150 |
| 98BV40 |
to |
98BV40 |
HIGH SPEED STEEL WELDING
| H-13 |
to |
1018, H-13 |
| M-1 |
to |
1040, 1045, 1050, 1070, 8650 |
| M-2 |
to |
1045 |
| M-4 |
to |
Matrix Alloy |
| M-7 |
to |
1045 |
| M-10 |
to |
1045 |
| M-50 |
to |
M-50 |
| S-1 |
to |
1080 |
OTHER NON-FERROUS WELDING
| Aluminum |
to |
1045, Bronze |
| Brass |
to |
Brass |
| Bronze |
to |
Steel |
| Copper (Cu) |
to |
Copper, Silver, 1020 |
Friction Welding Mild Steel-Bronze: Effect of friction welding parameters on mechanical and microstructural properties of dissimilar AISI 1010 - ASTM B22 joints, a study by AWS |
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Photo below shows two metals friction welded for an electric diode.

Welding 416 Stainless Steel
Normally, resulfurized stainless steel is not considered weldable. However, if the design of the part accounts for the directional nature of the material and the weld, friction welding can be used to fabricate parts from Type 416. read more...
MATERIALS DISCLAIMER
While American Friction Welding provides materials for the friction welding projects of our customers, AFW is NOT a materials broker or warehouse.
American Friction Welding
115 North Janacek Rd.
Brookfield, WI 53045
(262) 797-8840

"Friction is ideal for welding dissimilar metals with very different melting temperatures and physical properties, such as copper to aluminum, titanium to copper, and nickel alloys to other steels. As a rule of thumb, forgeable metallic engineering materials are friction-weldable, as well as castings and powdered metals."
- Ralph Chalmers,
Sr. Editor, SME
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